Influence of substrate temperature on the microstructure of YSZ films and their application as the insulating layer of thin film sensors for harsh temperature environments

Thin film sensors are employed to monitor the health of hot-section components of aeroengine intelligence (for instance, blades), and electrical insulating layers are needed between the metal components and thin film sensors. For this purpose, the electrical insulation characteristics of an yttria-stabilized zirconia (YSZ)/Al₂O₃ multilayer insulating structure were investigated. First, YSZ thin films were deposited by DC reactive sputtering at various substrate temperatures, and the microstructural features were investigated by scanning electron microscopy and X-ray diffraction. The results indicate that the micromorphology of the YSZ thin film gradually became denser with increasing substrate temperature, and no new phases appeared. The compact and uniform topography of the YSZ thin film improved the insulation properties of the multilayer insulating structure and enhanced the adhesion of the thin film sensors. In addition, the electrical insulation properties of the YSZ/Al₂O₃ multilayer insulating structure were evaluated via insulation resistance tests from 25 to 800 °C, in which the YSZ thin film was deposited at 550 °C. The results show that the insulation resistance of the multilayer structure increased by an order of magnitude compared with that of the conventional Al₂O₃ insulating layer, reaching 135 kΩ (5.1 × 10^?6 S/m) at 800 °C. Notably, the insulation resistance was still greater than 75 kΩ after annealing at 800 °C for 5 h. Finally, the shunt effect of the YSZ/Al₂O₃ multilayer insulating structure was estimated using a PdCr thin film strain gauge. The relative resistance error was 0.24%, which demonstrates that the YSZ/Al₂O₃ multilayer insulating structure is suitable for thin film sensors.     

Synthesis and plasma treatment of nitrogen-doped graphene fibers for high-performance supercapacitors

Graphene fiber-based supercapacitor has aroused great interest as a flexible power source in future wearable electronics. However, the low electrochemical performance of graphene fibers (GFs) usually causes the serious limitation of use in practical applications due to the material stacking, hydrophobicity and fabrication process complexity. In this work, a facile and effective plasma-assisted strategy is put forward to increase specific surface area, tune hierarchically porous structure and promote wettability of nitrogen-doped graphene fibers (NGFs), resulting in the improvement of electrochemical performance. The supercapacitor assembled from plasma-treated NGFs shows superior capacitance (878 mF/cm² at 0.1 mA/cm² current density) and high energy density (19.5 μW h/cm² at 40 mW/cm² power density), which is 23.7% and 131.4% higher than that of NGFs and GFs, respectively. Additionally, the fiber-based supercapacitor based on plasma-treated NGFs exhibits high rate capability of 59.8% and excellent cyclic performance (95.8% retention over 10,000 cycles). These plasma-treated NGFs can be promising candidates for high-performance and flexible power sources in future wearable electronics.     

Multilayer Si@SiOx@void@C anode materials synthesized via simultaneously carbonization and redox for Li-ion batteries

In the development of high-performance lithium-ion batteries (LIBs), the composition and structure of electrode materials are of critical importance. Silicon has a theoretical specific capacity 10 times that of graphite, nonetheless, its application as an anode material confronts challenge as it undergoes huge volume change and pulverization amidst the alloying and dealloying processes. Herein, a novel method to prepare a multilayer Si-based anode was proposed. Three layers, SiO₂, nickel and triethylene glycol (TEG), were coated successively on Si nanoparticles, which served respectively as the sources of SiO_x, sacrificial templates and carbon. Nickel can not only serve as a hollow template, but also play a catalytic role, which makes carbonization and redox reactions occur synchronously under a mild condition. Amid the carbonization process of TEG at 450 °C, several-nm-thick SiO₂ layer can react with the as-derived carbon to form a silicon suboxides (SiO_x (0 < x < 2)) intermedium layer. After removing the nickel template, a micro-nano scaled Si@SiO_x@void@C with conformal multilayer-structure can be obtained. The BET specific surface area and pore volume of powders were increased dramatically because of the derivation of abundant voids, which can not only buffer the swelling effect of silicon, but also provide richer ionic conductivity. The as-assembled half-cell with Si@SiOx@void@C as the anode material possesses high capacity (～1000 mAh g^?1 at 3 A g^?1), long cycle life (300 cycles with 77% capacity retention) and good rate performance (558 mAh g^?1 at 5 A g^?1).     

Effect of malondialdehyde oxidation on structure and physicochemical properties of amandin

Oil, accounting for 45% of almonds, is easily oxidised and can further induce the protein oxidation to reduce their quality. Structure and physicochemical properties of amandin, the main water-soluble protein in almonds, inducing oxidation by malondialdehyde (MDA) were investigated. The results showed that the content of carbonyl group increased from 5.23 to 33.25 nmol mg⁻¹ of protein with the increase in MDA concentration (P < 0.05). However, the sulphydryl content, surface hydrophobicity, particle size and the absolute value of ζ-potential first increased and then decreased. Fourier-transformed infrared spectroscopy (FT-IR) confirmed that the structure of amandin changed from order to disorder. Fluorescence spectroscopic analysis revealed that mild oxidation (0–0.1 mmol L⁻¹ MDA) exposed hydrophobic groups of the protein. Sodium dodecyl sulphate polyacrylamide gel electrophoresis (SDS-PAGE) suggested that protein oxidation promoted crosslinking between protein molecules. Furthermore, protein oxidation markedly declined the total amino acid content of amandin (P < 0.05). In conclusion, MDA oxidation changed the structure and amino acid content of amandin, and caused the protein aggregate and crosslink through hydrophobic interaction and electrostatic interaction.     

Corrosive wear behavior of HVOF-sprayed micro-nano-structured Cr3C2–NiCr cermet coatings under aqueous media

A novel micro-nano-structured Cr₃C₂–NiCr cermet coating was prepared on 316L stainless steel by high-velocity oxygen fuel spraying technology (HVOF). Cermet coatings with different contents of micro-and nano-sized Cr₃C₂ particles as the hard phase and a NiCr alloy matrix as the bonding phase were prepared and characterized in terms of porosity, microhardness, and corrosive wear resistance in a 3.5% NaCl solution and artificial seawater. Compared to nanostructured coatings, micro-nano-structured coatings avoid decarburization and reduce nanoparticle agglomeration during the spray process, and mechanical and electrochemical properties were improved in comparison with those of conventional coatings. The micro-nano-structured Cr₃C₂–NiCr coating rendered low porosity (≤0.34%) and high microhardness (≥1105.0HV_0.3). The coating comprising 50% nano-sized Cr₃C₂ grains exhibited the best corrosive wear resistance owing to its densest microstructure and highest microhardness. Furthermore, compared to static corrosion, the dynamic corrosion of the coatings led to more severe mechanical wear, because corrosion destroyed the coating surface and ions promoted corrosion to invade coatings through the pores during corrosion wear.     

Synthesis and characterization of SrFeOx hetero-film resistance-switching device with low operation voltage

As a critical topological phase transition material, SrFeO_x could play an essential role in the field of resistive memory. How to implement resistance-switching more softly and ensure the stability of materials has always been a relevant research hotspot. Regulating the oxygen environment during the deposition process of the films can effectively control the stoichiometry of the functional layer and then improve the resistance-switching characteristics of the device. In this paper, a SrFeO_x hetero-film was prepared by oxygen pretreatment on the SrRuO₃ surface before SrFeO_x deposition, and the as-assembled micrometer-scale device exhibits a low set operating voltage of 0.6 V and favorable cycling characteristics. The SrFeO_x hetero-film reveals a vertical brownmillerite superlattice-like structure with ～20 nm perovskite buffer layer, which benefits the connection and rupture of conductive filament. Additionally, XPS and UV–vis were used to analyze the bonding energy and band gap of SrFeO_x hetero-film, and offers the experimental basis for the explanation of the conductive mechanism. Therefore, the device based on SrFeO_x hetero-film with low operation voltage provides a reference for low power consumption research on topological phase transition material.     

Effects of raw material homogenization on the structure of basalt melt and performance of fibers

In this study, basalt from a base in Hebei, China, was selected as the raw material. Water-quenched basalt glasses and basalt fibers were prepared at different homogenization times and temperatures. The water-quenched glass structure was characterized by XRD and a Raman spectrometer followed by fitting of their Raman spectra by Gaussian curves to obtain information about melt structure. The fiber performance was characterized by fiber strength meter and fiber fineness meter. The results demonstrate that homogenization time and temperature had significant effects on the structure of basalt melt. The degree of polymerization of the melt increased with increasing homogenization time and decreased with increasing homogenization temperature. The fiber strength increased with increasing the degree of polymerization. As the homogenization time and temperature increased, coefficients of variation of fiber strength and fiber diameter decreased, indicating enhanced fiber stability.     

Preparation and properties of AZO/PS/AZO tri-layer transparent conductive film with a light-trapping structure

The light-trapping structure is an effective method to increase solar light capture efficiency in the solar cells. In this study, Al-doped ZnO (AZO)/polystyrene (PS)/AZO tri-layer transparent conductive film with light-trapping structure was fabricated by magnetron sputtering and liquid phase methods. The structural, optical and electrical properties of the AZO films could be controlled by different growth conditions. When the sputtering pressure of the under-layer AZO film was 0.2 Pa, the discharge voltage was around 80 V, which was within the optimal process window for obtaining AZO film with high crystallinity. The optimal under-layer AZO film had a large surface roughness and a very low static water contact angle of 75.71°, promoting the relatively uniform distribution of PS spheres. Under this sputtering condition, the prepared AZO/PS/AZO tri-layer film had the highest crystallinity and least point defects. The highest carrier concentration and Hall mobility are 3.0 × 10²¹ cm^-3and 5.39 cm² V^-1 s^-1, respectively. Additionally, a transparent conductive film with the lowest resistivity value (3.88 × 10^-4 Ω cm) and the highest average haze value (26.5%) was obtained by optimizing the process parameters. These properties were comparable to or exceed the reported values of surface-textured SnO₂-based as well as ZnO-based TCOs films, making our films suitable for transparent electrode applications, especially in thin-film solar cells.     

对大中型钢结构企业生产管理体系的研究分析

以某大型钢结构制造企业为例,通过对产量分布、质量控制、劳动效率等基本数据的分析,研判外协生产管理体系方面存在的问题,从组织形态、管理模式、职能管理等多个维度提出了可行性建议,可为同类型钢结构制造企业提供经验借鉴。     

碱铝硅酸盐玻璃化学强化关键影响因素概述

化学强化是一种玻璃机械强度增强方法,适用于异型、超薄、高碱、高膨胀玻璃增强,因新型超薄显示产品的屏幕保护玻璃发展需要,化学强化技术重新在碱铝硅酸盐玻璃品种掀起研究热潮。本文对化学强化本质及铝硅酸盐玻璃在屏幕保护玻璃应用进行了回顾,基于玻璃化学强化的高CS、DOL和低CT诉求,归纳总结了关键影响因素,第1,碱铝硅酸盐玻璃的成分及结构是基础,氧化铝有利玻璃网络孔隙增大创造交换通道,氧化钠或氧化锂是离子交换关键物质;第2,对于玻璃组成和结构设计,要求玻璃网络键合度R=O/Si或O/(Si+Al)满足2.15~2.40,碱金属氧化物质量分数大于13%且膨胀系数大于6×10^-6/℃;第3,在化学强化工艺方面,化学强化温度决定离子扩散系数,化学强化时间决定DOL,一步法仅能获得相对较大的CS,而DOL不很理想,只有两种离子参与交换的二步法才有利于CS和DOL同步提高。